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Close-up of industrial calender roll used in high-pressure material processing

Embossing

Embossing backing rolls


Roval offers a range of resilient covers for embossing backing rolls.

Roval also manufactures complete new embossing backing rolls including the precision engineered steel shaft.

Embossing backing roll cover options


Woollen Paper covers


Widely used cover material promoting a very precise embossing pattern

Elastosimmo (Superelastic type) woven cotton roll covers


Highly resilient cover giving the advantage of shorter running-in times and the possibility to change embossed design without regrinding the backing roll

Cotton fibre roll covers (Cop Cotton)


Suited to single sided embossing and wider embossing widths

Polyamide PA6G roll sleeves


Synthetic cover with excellent marking resistance

Embossed paper or fabric surface produced using rovalrolls engraved calender roll covers

Customised embossing roll solutions

To ensure the precise matching of our roll covers to your embossing process, rovalrolls carefully considers a combination of the embossing process variables (material grade and weight, pattern relief, speed, linear load, temperature, humidity), and the cover material properties (type, blend and structure of the fiber raw materials).

Applications for embossing rolls cover include : Paper – Board – Tissue – Napkins – Wallpaper – Metallised Paper – Foil – Textiles – Nonwovens – Leather – Vinyl – Film.

Embossing roll engineering

rovalrolls embossing engineered design chart showing cover selection based on load, speed, paper weight, depth, temperature and humidity parameters

Embossing engineered design

The design of rovalrolls covers is carefully engineered to match the specific embossing conditions.

rovalrolls embossing roll cover selection diagram showing DPP parameters - depth, paper weight and profile - mapped to cover materials Elastissimo, Elasteos and Silineos

Roll covers for embossing

The wide range of cover materials offered by rovalrolls ensures that the cover and embossing parameters can be correctly matched.